Production Planning & Tracking

Today's Production Overview

Extrusion — L1

1,284 u/hr

Running · 98% target

Molding — L2

946

Running · 91% target

Assembly — L3

612

Reduced speed · sensor drift

Packaging — L4

0

Down · changeover 8 min

Palletizing — L5

1,050

Running · 104% target

Line status timeline

last 12 hours · click a line to inspect

-12h-10h-8h-6h-4h-2hNOW

Running

Idle

Changeover

Maintenance

Emergency shutdown

Selected line Extrusion — L1 Running

Output today

9,840

OEE today

88%

Downtime today

12m

Current order

WO-48291

Throughput trend — last 8 hours

Time in state — today

OperatorR. Alvarez

ProductBracket Assembly 12mm

Last maintenanceAug 14

Units produced today

18,420 / 21,000

▲ 4.2% vs. plan pace

Schedule adherence

93.6%

▼ 1.1 pts vs. yesterday

Orders completed

11 / 17

— on pace

Active work orders

6

▲ 2 flagged at-risk

Planned vs. actual output — hourly

Shift B · Line 1–5 combined

Planned

Actual

Order status mix

On track (7)

At risk (3)

Behind (1)

Production schedule — Shift B

17 orders

Order	Product	Line	Planned qty	Actual qty	Progress	Due	Status
WO-48291	Bracket Assembly 12mm	L1	3,200	3,140	98%	18:00	On track
WO-48292	Housing Cover Grey	L2	2,600	2,190	84%	19:30	On track
WO-48287	Valve Body — Std	L3	1,800	1,120	62%	18:45	At risk
WO-48295	Connector Kit 8-pin	L4	4,000	1,860	47%	18:15	Behind
WO-48280	Sensor Mount A	L5	2,200	2,200	100%	16:20	Complete
WO-48298	Gasket Seal Kit	L2	1,500	0	0%	21:00	Queued

Shift Analysis

Shift Performance Comparison

Shift A output (06–14)

22,140 units

▲ OEE 81.2%

Shift B output (14–22)

18,420 units, in progress

— OEE 76.4% so far

Shift C output (22–06)

19,860 units

▼ OEE 73.9%

Hourly output by shift — 7 day avg

units / hr

Shift A

Shift B

Shift C

Shift scorecard

Shift	OEE	Downtime	Top issue
A · 06–14	81.2%	24 min	Material staging delay
B · 14–22	76.4%	41 min	Sensor drift, L3
C · 22–06	73.9%	58 min	Operator changeover

Shift C downtime trending up 3 weeks running — mostly tied to 22:00 handover gaps. Flagged for supervisor review.

Output intensity — last 12 hours

darker = higher throughput

06:0010:0014:0018:0022:00

Batch Tracking & Analysis

Batch Genealogy & Quality

Batch B-24817 — Bracket Assembly 12mm

Started 15:42 · Line 1 · Operator: R. Alvarez

QC hold

Mixing

Forming

Curing

QC check

Packaging

Complete

Dimensional variance flagged on 4 of 60 sampled units — within tolerance but trending toward upper limit. QC reviewing tooling wear on Die 3 before release.

Batches completed today

14

Avg batch yield

96.8%

In QC hold

2

Avg cycle time

3h 14m

Recent batches

last 24 hours

Batch ID	Product	Line	Start	Yield	Status
B-24817	Bracket Assembly 12mm	L1	15:42	—	QC hold
B-24816	Housing Cover Grey	L2	14:10	98.2%	Complete
B-24815	Valve Body — Std	L3	13:05	91.4%	Complete
B-24814	Sensor Mount A	L5	11:50	99.1%	Complete
B-24813	Connector Kit 8-pin	L4	10:22	88.7%	Below target
B-24812	Gasket Seal Kit	L2	09:15	97.6%	Complete

Line Efficiency & Productivity

Overall Equipment Effectiveness

Plant OEE — today

Availability × Performance × Quality

91%

Availability

93%

Performance

94%

Quality

OEE by line

today

Line status timeline

last 12 hours · click a line to inspect

-12h-10h-8h-6h-4h-2hNOW

Running

Idle

Changeover

Maintenance

Emergency shutdown

Selected line Extrusion — L1 Running

Output today

9,840

OEE today

88%

Downtime today

12m

Current order

WO-48291

Throughput trend — last 8 hours

Time in state — today

OperatorR. Alvarez

ProductBracket Assembly 12mm

Last maintenanceAug 14

7-day productivity trend

units / labor hour

Yield, Downtime & Waste Management

Loss Analysis

Overall yield

94.7%

▲ 0.6 pts vs. yesterday

Scrap rate

2.9%

▲ 0.4 pts — watch Line 3

Downtime today

1h 47m

— in line with target

Downtime by cause — pareto

minutes, last 7 days

Downtime (minutes)

Cumulative % of total

Total downtime

1,336m

Top cause

Changeover · 30.8%

Top 3 causes =

68.9% of total

Waste breakdown

Material defect

Changeover scrap

Operator error

Other

Yield trend — 14 days

plant-wide

Reports, Alarms & Alerts

Operations Reporting Center

Active alarms

6 open

Line 4 packaging conveyor — motor overcurrent

CRITICAL · Asset PKG-CV-04 · 17:04 · 8 min open

Line 3 vision sensor — signal drift detected

WARNING · Asset ASM-VS-03 · 16:41 · 31 min open

Batch B-24817 — dimensional variance near tolerance

WARNING · QC · 16:58 · 14 min open

Line 2 scheduled maintenance window in 45 min

INFO · Asset MLD-EX-02 · Reminder

Shift B production pace 4.2% ahead of plan

INFO · Auto-generated · 17:00

Line 1 material hopper — low level, feed risk

CRITICAL · Asset EXT-HP-01 · 17:09 · 3 min open

Alarm volume — 7 days

Critical

Warning

Critical alarms down 22% week-over-week following L4 conveyor sensor recalibration.

Scheduled reports

CMMS + APM

Daily production summary

Auto-sent 06:00 & 22:00 · PDF + CSV

Shift handover report

Every shift change · auto-generated

Weekly OEE & downtime

Mondays 07:00 · sent to plant managers

Maintenance compliance

Monthly · CMMS work order closure rate

Open CMMS work orders

linked assets

P1

Replace conveyor motor — PKG-CV-04

Assigned: M. Chen · Due today

P1

Refill & inspect hopper — EXT-HP-01

Assigned: R. Alvarez · Due today

P2

Recalibrate vision sensor — ASM-VS-03

Assigned: T. Nguyen · Due tomorrow

P2

PM inspection — MLD-EX-02

Scheduled maintenance · in 45 min

P3

Lubricate bearings — Line 5 palletizer

Assigned: Unassigned · Due Fri

Asset & Maintenance Management

CMMS Workspace

Open work orders

7

▲ 2 high priority

Overdue PMs

1

PKG-CV-04 · 7 days overdue

Mean time to repair

2.4hrs

▼ 0.3 hrs vs. last month

Fleet uptime

96.2%

— on target

Work order queue

7 open

Priority	Work order	Asset	Assigned	Status	Due
P1	Replace conveyor motor	PKG-CV-04	M. Chen	In progress	Today
P1	Refill & inspect hopper	EXT-HP-01	R. Alvarez	Open	Today
P2	Recalibrate vision sensor	ASM-VS-03	T. Nguyen	Open	Tomorrow
P2	PM inspection — extruder	MLD-EX-02	K. Owusu	Scheduled	In 45m
P3	Lubricate bearings	PLT-05	Unassigned	Queued	Fri
P2	Replace filter cartridge	EXT-HP-01	R. Alvarez	Scheduled	Mon
P3	Belt tension check	ASM-VS-03	T. Nguyen	Completed	Yesterday

Asset health

5 assets

Material Hopper · EXT-HP-01

Line 1 · last PM Aug 14

82%

Molding Extruder · MLD-EX-02

Line 2 · last PM Aug 11

91%

Vision Sensor · ASM-VS-03

Line 3 · last PM Aug 6

64%

Packaging Conveyor · PKG-CV-04

Line 4 · last PM Jul 29

48%

Palletizer · PLT-05

Line 5 · last PM Aug 16

95%

Upcoming preventive maintenance

next 7 days

19

Aug · Today

PM inspection — Molding Extruder (MLD-EX-02)

Assigned: K. Owusu · starts in 45 min

Scheduled

20

Aug

Vision sensor recalibration — Assembly (ASM-VS-03)

Assigned: T. Nguyen

Scheduled

22

Aug

Belt & roller inspection — Palletizer (PLT-05)

Assigned: S. Patel

Scheduled

24

Aug

Hopper filter replacement — Extrusion (EXT-HP-01)

Assigned: R. Alvarez

Scheduled

12

Aug · overdue

Conveyor motor overhaul — Packaging (PKG-CV-04)

Assigned: M. Chen · 7 days overdue

Overdue

Today's Production Overview

Line status timeline

Throughput trend — last 8 hours

Time in state — today

Planned vs. actual output — hourly

Order status mix

Production schedule — Shift B

Shift Performance Comparison

Hourly output by shift — 7 day avg

Shift scorecard

Output intensity — last 12 hours

Batch Genealogy & Quality

Batch B-24817 — Bracket Assembly 12mm

Recent batches

Overall Equipment Effectiveness

Plant OEE — today

OEE by line

Line status timeline

Throughput trend — last 8 hours

Time in state — today

7-day productivity trend

Loss Analysis

Downtime by cause — pareto

Waste breakdown

Yield trend — 14 days

Operations Reporting Center

Active alarms

Alarm volume — 7 days

Scheduled reports

Open CMMS work orders

CMMS Workspace

Work order queue

Asset health

Upcoming preventive maintenance

Asset Registry

New Work Order